Best Spot Weld Cutter Reviews

Do you have a job that involves working with sheet metal? Do you by any chance have a knack for working with sheet metals?

If any of the above questions or both of them are correct, it’s safe to assume that you need to get a set of tools for that.

And among all the tools you can own for this, spot weld cutters are an absolute must. All of that being said, you’ve come to the right place as today, I’ll walk you through 5 of the best spot weld cutters in the market.

In a Hurry? Check Our Top Picks of Best Spot Weld Cutters List

What is Spot Welding?

Spot welding is basically the process where two contacting metal surfaces are joined together. Usually, the metals that are spot weld are really thin and have a thickness ranging from 0.5 to 3mm. If the metal sheets are thicker than this, you can’t spot weld them since heat flows to the surrounding metal very quickly.

For spot welding, you have to use a spot weld cutter that has two shaped copper alloy electrodes. These electrodes concentrate the welding current into a small spot to clamp it together. When a large current is passed through this spot, the metal will form a weld.

The most interesting fact, however, is that in spot welding a lot of energy is delivered to the spot in a very short span of time. This is, in fact, what allows the welding to be done successfully without heating the surrounding metal sheet.

And, the amount of energy delivered is usually matched with the sheet’s metal properties. The most common use of spot welding is probably in the automobile manufacturing industry. Besides orthodontists also use this to for resizing molar bands and is even used while manufacturing batteries.

Our Best Spot Weld Cutter Reviews

There are many spot weld cutters out there in the market. Today, however, we will be taking a look at 5 of the finest spot weld cutters of 2019 out there in the market.

  1. SG TOOL AID 18000 Spot Weld Cutter
SG Tool Aid 18000 Spot Weld Cutter
  • Rotary spot weld cutter
  • Remove spot welds
  • Works on sheet metal
  • Double-sided cutting head
  • 1/4 in. arbor with a retracing pilot

This a great standalone spot weld cutter and it offers a very good value for its worth. The product comes with an affordable price tag and lasts a long time.

It has a 3/8” rotary cutter blade that also fits ¼” drills. You also have the scope of flipping the bit when one end of the cutter loses its sharpness instead of going to the store to get a new one.

If you want to eliminate spot welds, this one can come in handy as its cutter is able to make a tiny hole in the sheet.  You’ll also love the fact that you will be able to replace the blade with various spot weld arbors.

However, it is to be noted that it is better to use this cutter at low drill speeds and with cutting oil. This helps increase the lifespan of the cutter.

  • Able to make tiny holes
  • Affordable
  • Durable

  • Not ideal for using at high drill speed

  1. Blair 11096 Cutter Set
Blair 11096 Cutter Set, Black
  • 3) 3/8" Cutters; fit 3/8" and 1/2" hand held drill chucks
  • Arbor Assembly (11123) with skip proof Pilot
  • Extra pilot included
  • Made of M2 high speed steel
  • Made in the USA

As the name suggests, this spot weld cutter comes with a kit and also happens to be one of the most popular choices among professionals for removing spot welds. The kit has 3 spot weld cutting bits. Each of these cutters is 3/8”.

The kit also includes an arbor assembly with two “skin-proof” pilots. The cutters are made from high-quality steel, which helps them to stay sharp for a longer time. Also, they are designed in such a way that they cut through only the outer layer of the metal so that the underlying layer is easy to weld with the new sheet metal.

Moreover, the fact that the blades on this cutter are double-ended makes it easier to make holes with it. All of these properties ensure that this cutter would be on the top of anyone’s list of finest spot weld cutters.

  • Popular among professionals
  • Materials are of good quality
  • Double-ended blades

  • A bit expensive

  1. Grizzly T10296 Double End Spot-weld Cutter
Grizzly T10296 Double End Spot Weld Cutter
  • Arbor fits 1/4" and larger drills
  • Package dimensions: 3.3" x 4.4" x 1.1"
  • Approximate weight: 0.45 lbs

Of all the spot weld cutters currently available in the market, the Grizzly T10296 is probably the highest-rated one.

This one is able to cut through only the top layer of metal and not the underlying sheet of metal. That makes welding a new piece of sheet metal very convenient.

The cutter comes in a kit. It includes six double-ended cutters. You will also get spring-loaded centering tips. These centering tips guide the tip to the center of the spot weld, which in turn results in the cutting being very smooth and accurate.

Now, the kit itself is lightweight and is designed in a way that you can fit it inside your toolbox compartment. Even though the cutter is moderately priced, this kit still offers very good value for money.

  • Cuts only the surface
  • Features six double-ended cutters
  • Comes with spring-loaded centering tips

  • Couldn’t find any drawbacks

  1. Kaufhof RM1905 3/8 Inch Double Sided Rotary Spot-weld Cutter
Kaufhof RM1905 3/8 Inch Double Sided Rotary Spot Weld Cutter Replaces Big Horn 19232
  • Double sided 3/8" rotary cutter blade | Fits most 1/4" drills
  • Provides better panel separations than a panel cutter
  • Diameter: 3/8 in.
  • Number of pieces included: 1
  • Size(s): 2-29/32 in.

This one is one of those spot weld cutters you definitely don’t want to overlook. It is a precision model spot weld cutter that doesn’t come with a kit. They are very well known for cutting out holes accurately in a manner that does not require filing away of metal burrs once the hole is made.

The product comes with a double-sided blade and even fits most ¼” drills as well. Now, the double-sided blade gives you the advantage of using the blade by flipping it along its arbor assembly if one side of the blade becomes dull.

It saves you the trouble of getting a new blade. Besides its capability of making clean cuts also happens to be non-invasive meaning that this cutter doesn’t distort the layer of sheet metal, you’re drilling through.

Even though this thing is relatively inexpensive, the makers have not compromised with the standard or the features.

  • Very precise
  • Features a double-sided blade
  • Inexpensive

  • Doesn’t come with a kit

  1. KCC Industries Spot Weld Cutter Set (2 Pack) + 2 Replacement Blades
KCC Industries Spot Weld Cutter Set (2 Pack) + 2 Replacement Blades & Storage Case
  • DURABLE - Double-Sided 3/8" Heavy Duty High Speed Rotary Metal Cutting Blade Made From High-Quality Heat Resistant Steel. Our Center Pins are Made of a Higher-Quality, Thicker Steel than the Competition - Cutters with the Black Center Pin are Made of a Cheaper Metal and Snap Easily
  • FAST - Quickly Separates Spot-Welded Panels Without Distortion
  • PERFECT SIZE - 3/8" Diameter Cutting Blade is Ideal for Removing Spot Welds
  • UNIVERSAL FIT - 1/4" Standard Size Arbor with Flats to Eliminate Spinning in Chuck (fits 1/4" and larger drills)
  • VALUE - Includes 2 Arbors w/ Cutting Blades + 2 Replacement Cutting Blades. KCC Industries is veteran-owned, and we give the utmost attention to detail and customer satisfaction. Feel free to contact us with questions or concerns.

Here is another gem that deserves your attention. If you get this thing, you won’t regret it, which I can guarantee.

Now the unit includes 2 arbors alongside the cutting clades. However, the interesting thing is, you will also get 2 replacement blades with the unit. The blades are made from quality steel and are bound to last long.

Also, the center pins on these cutters are of superior quality to those of their competitors. The ¼” arbor also fits into all standard drills.

You’ll be glad to know that this device is able to remove the spot-welded panels easily. But what’s more impressive is that no distortion happens along the way. All in all, this model is a very good value for the money considering the features it comes with.

  • Comes with replacement blades
  • Causes no distortion
  • Comes at a reasonable price

  • Found no significant caveat

What to Look for In a Spot Weld Remover?

Here are the things you need to consider before making a purchase decision.

  • Material

When you purchase something, you want it to last. The same is the case with spot weld cutters.

And if you want your weld cutter to survive many years, then you just focus on the materials. If the material is of high-quality, you can rest assured that you are not wasting your money.

  • Cutting Blades

Perhaps this is the most important feature that you should look for while purchasing a welded cutter. If the blades are good and sharp, then the product is good as well.

Cutting Blades

Also, check how many blades you will be getting and if there are replacement blades as well.

  • Brand

I always emphasize getting products from renowned brands. Yes, sometimes they are a bit pricey, but they offer you high-quality products as well.

That’s why I always prefer to spend a bit extra by purchasing from known brands rather than risking my money by shopping from cheap companies.

However, you need not worry about that. All the brands that are featured in this review are highly-reputed companies that are 100% trustworthy.

  • Warranty

If a manufacturer offers a guarantee on a product, it demonstrates that they believe in their items. Also, by buying products with a warranty, you safeguard your money. If something happens to the product, you can get it replaced and save your money from being wasted. That’s why I prefer buying products with warranties.

  • Price

You need to keep in mind that you’ll have to pay good money for quality products. That said, all expensive products aren’t of good quality. In fact, some budget products often give a far better performance than the high-end options.

So, you have to find a cutter that’s within your budget but offers what you desire.

Frequently Asked Questions

Here we have some of the most commonly asked queries regarding spot weld cutters:

1. How is the Blair 11096 Cutter Set different from the Blair 11082 cutter set?

A: The Blair 11096 cutter set is a more modern and upgraded set than the Blair 11082 cutter set. This cutter set has a different arbor from the 11082 cutter set. Moreover, it boasts a skin-proof pilot.

2. Do I have to drill a hole to remove the weld, or does it cut into the weld itself?

A: No, you don’t have to drill a hole to remove the weld. Before you even drill your way through the first layer of the metal sheet, you should be able to feel it breaking depending on the thickness or rust. You could also cut around the weld.

3. Are extra blades of KCC sold separately?

A: The extra blades aren’t sold by KCC separately.

4. What is the best way to remove spot weld cutter from the drill bit?

A: While most people make the mistake of going for strength and a plier to do this, there is a more efficient way. You can turn the tip by clamping it using a vise grip.

5. Does the Blair 11096 Cutter Set come with the case as advertised?

A: Yes, the Blair 11096 cutter set comes with the red and black case as advertised. The cases have been made in the USA.

Final Words

Spot weld cutters are very useful tools to own, especially if you have to work with sheet metals often. In this technologically fast-paced age where companies are coming up with one product after another, it gets tough to make a specific choice as to which product to buy.

However, this shortlist of the 5 best spot weld cutters should help to make a choice easier for you.

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